This new Clymer Yamaha title includes complete color wiring diagrams, as well as hundreds of illustrations and original photographs developed from the complete disassembly of the machine.
Every Clymer Manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of the Motorcycle. This, in addition to extensive research, allows Clymer to achieve an un-matched level of detail, accuracy & clarity.
Model Coverage: Yamaha Road Star
- XV1600A, XV1700A Road Star: 1999 - 2007
- XV1600AS Road Star MM Limited: 2000
- XV1600ALE Road Star Limited Edition: 2003
- XV1700AM Road Star Midnight: 2004 - 2007
- XV1600AT, XV1700AT Road Star Silverado: 1999 - 2007
- XV1600AS Road Star Midnight Star: 2001 - 2003
- XV1600ATLE Road Star Silverado Limited Edition: 2003
- XV1700ATM Road Star Midnight Silverado: 2004 - 2007
Typical Table of Contents:
QUICK REFERENCE DATA
CHAPTER ONE / GENEREAL INFORMATION
Manual
organization / Warnings, cautions and notes / Safety / Serial numbers /
Fasteners / Shop supplies / Tools / Measuring tools / Electrical system
fundamentals / Service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Engine
starting / Engine performance / Engine noises / Engine lubrication /
Clutch / Transmission / Excessive vibration / Fuel system (carbureted
models) / Fuel system (fuel injection models) / Front suspension and
steering / Brake system / Electrical testing / Starting system /
Charging system / Ignition system / Lighting system / Electronic
diagnostic system / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride
inspection / Tires and wheels / Oil tank inspection / Engine oil and
filter / Transmission oil / Primary chaincase oil / Front fork oil
change / Control cable lubrication / Throttle control grip lubrication /
Control lever lubrication / Steering head lubrication / Jiffy stand
lubrication / Primary chain adjustment / Drive belt deflection /
Motorcycle alignment / Brake system service / Clutch service / Throttle
cable adjustment / Starting enrichment valve (choke) cable adjustment /
Fuel line inspection / Steering play / Rocker arm bearing inspection and
adjustment / Swing arm pivot shaft inspection / Shock absorber
inspection / Fasteners / Electrical equipment and switch inspection /
Tune-up / Air filter element / Compression test / Spark plugs / Ignition
timing / Idle speed adjustment / Specifications
CHAPTER FOUR / ENGINE TOP END AND EXHAUST SYSTEM
Engine
rebuild precautions / Servicing engine in frame / Rocker arms, pushrods
and valve lifters / Cylinder head / Valves and valve components /
Cylinder / Pistons and piston rings / Exhaust system / Exhaust system
inspection / Active exhaust cable (2007-2009 HDI models) / Active
exhaust module (2007-2009 HDI models) / Specifications
CHAPTER FIVE / ENGINE LOWER END
Engine
/ Valve lifters / Oil pump / Oil tank and oil lines / Camshaft support
plate / Crankcase and crankshaft / Counterbalancer assembly / Engine
break-in / Specifications
CHAPTER SIX / CLUTCH AND PRIMARY DRIVE
Primary
chaincase cover / Primary chaincase housing / Clutch assembly / Clutch
pushrod and release plate / inspection (Screamin’ Eagle models) /
Primary drive assembly / Primary chain alignment / Clutch shell, hub and
sprocket / Primary chain and tensioner inspection / Compensating
sprocket inspection / Starter jackshaft / Clutch cable replacement /
Clutch lever assembly / Clutch release cover / Hydraulic clutch service
(Screamin’ Eagle models) / Specifications
CHAPTER SEVEN / TRANSMISSION AND SHIFT MECHANISM (2006 MODELS)
Shifter
assembly / External shift mechanism / Transmission top cover / Shift
cam / Shift arm assembly / Shift forks / Transmission side-door assembly
/ Transmission shafts / Main drive gear / Transmission drive sprocket /
Transmission case / Specifications
CHAPTER EIGHT / TRANSMISSION AND SHIFT MECHANISM (2007-2009 MODELS)
Shift
assembly / External shift mechanism / Transmission top cover / Shift
arm assembly / Shift forks and shift cam / Transmission side door
assembly / Transmission shafts / Side door bearings / Main drive gear /
Transmission drive sprocket / Transmission case / Specifications
CHAPTER NINE / AIR/FUEL AND EMISSIONS CONTROL SYSTEMS (CARBURETED MODELS)
Carburetor
/ Intake manifold / Manifold asbolute pressure (MAP) sensor / Throttle
and idle control cables / Starter enrichment cable replacement / Fuel
hose and clamps / Fuel tank / Fuel valve / Fuel gauge and fuel level
sender / Specifications
CHAPTER TEN / AIR/FUEL AND EMISSIONS CONTROL SYSTEMS (EFI MODELS)
Air
filter and backplate / Depressurizing the fuel system / Fuel tank /
Fuel pump/level sender assembly / Fuel supply check valve / Fuel gauge /
Top plate / Fuel filter / Fuel pressure regulator / Fuel pump / Fuel
level sender / Fuel pressure test / Electronic fuel injection (EFI) /
Throttle and idle control cables / Induction module / Fuel injectors /
Intake air temperature (IAT) sensor / Throttle position (TP) sensor /
Idle air control (IAC) / Manifold absolute pressure (MAP) sensor /
Engine temperature (ET) sensor / Bank angle (BAS) sensor / Oxygen (O2)
sensor / Evaporative emission control system / Specifications
CHAPTER ELEVEN / ELECTRICAL SYSTEM
Electrical
component replacement / Fuses / Maxi-fuse / Circuit breaker / Battery /
Charging system / Front electrical caddy / Alternator / Voltage
regulator / Ignition system / Ignition coil / Ignition control module /
Electronic control module / Manifold absolute pressure (MAP) sensor /
Crank position (CKP) sensor / Starting system / Starter / Lighting
system / Headlight / Auxiliary light / Turn signals / Rear signal module
/ License plate module / Tail/brake light assembly / Front fender tip
light / Instrument console / Speedometer / Indicator lamp assembly /
Ignition switch / Tachometer / Automatic compression release solenoid /
Switches / Horn / Electrical panel / Turn signal and security modules /
Vehicle speed sensor (VSS) / Relays / Electrical connector service /
Specifications
CHAPTER TWELVE / WHEELS, HUBS AND TIRES
Motorcycle
stands / Brake rotor protection / Front wheel / Rear wheel / Front and
rear hubs / Belt guard and debris deflector / Driven sprocket / Drive
sprocket / Drive belt / Wheel runout / Rim and laced wheel service /
Disc and cast wheels / Wheel balance / Tires / Tire changing / Tire
repairs / Tire runout / Specifications
CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING (TELESCOPIC FORK MODELS)
Handlebar
/ Front fork / Steering head and stem / Steering head bearing race
replacement / Steering play adjustment / Specifications
CHAPTER THIRTEEN / FRONT SUSPENSION AND STEERING (SPRINGER FORK MODELS)
Service
precautions / Handlebar and risers / Front shock absorber / Fork
rockers / Spring fork / Rigid fork / Steering stem / Steering play
adjustment / Specifications
CHAPTER FOURTEEN / REAR SUSPENSION
Shock absorbers / Swing arm / Specifications
CHAPTER FIFTEEN / BRAKES
Brake
service / Brake system bleeding / Front brake pad replacement / Front
brake caliper (Springer fork models except FXSTSSE3) / Brake reaction
link / Front brake caliper (FXSTSSE3 and all telescopic fork models) /
Front master cylinder / Rear brake pad replacement / Rear brake caliper /
Rear master cylinder / Brake hose and line replacement / Brake disc /
Rear brake pedal / Specifications
CHAPTER SIXTEEN / BODY AND FRAME
Seat
/ Seat base / Passenger seat support / Seat post / Splash guard / Front
fender / Sissy bar / Luggage rack / Rear fender / Footboards and
footrests / Jiffy stand / Windshield / Saddlebags / Specifications
INDEX
COLOR WIRING DIAGRAMS
Publisher: Clymer Publications
Softcover: Approx. 320+ Pages
Dimensions:
8.5 x 11.0 x 1.0 inches
